PLC Control Electric Driven Vacuum Pressure Potting Machine For Two Component Electronics

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Guangzhou Zhengqi Technology Co., Ltd.

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PLC Control Electric Driven Vacuum Pressure Potting Machine For Two Component Electronics

Name: PLC Control Electric Driven Vacuum Pressure Potting Machine For Two Component Electronics
Brand: Daheng
Price: 29 USD

PLC Control Electric Driven Vacuum Pressure Potting Machine For Two Component Electronics Manufactures

Place of Origin : Guangdong, China

Brand Name : Daheng

Price : $29,000.00/pieces 1-1 pieces

Type : Gluing Machine

Applicable Industries : Manufacturing Plant

Showroom Location : Turkey, Italy, Viet Nam, Russia, Thailand, Malaysia

Video outgoing-inspection : Provided

Machinery Test Report : Provided

Warranty of core components : 1 Year

Core Components : PLC, Pump

Application : Chemical, Reverse Sensor and electronic components , ignition coils...

Packaging Type : Polywood case

Packaging Material : Plastic, Polywood-case

Automatic Grade : Automatic

Driven Type : Electric

Voltage : 230V,380V

Weight : 800 KG

Warranty : 1 Year

Key Selling Points : High-accuracy

Name : electronics potting machine under high vacuum pressure

Functions : Vacuum in low pressure -0.1Mpa

Feeding way : Automatic

Control mode : PLC and communication module

working area : 400x600x100mm or customized

tank compacity : 10L,25L,40L Optional

Speed : 0-300mm/s

Ratio : 1:1-10:1

Applied Materials : two-component adhesive pu , epoxy , silicones

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Machine specification:

Vacuum two component potting machine electronics potting machine under vacuum pressure

we're dedicated to empowering manufacturers with cutting-edge dispensing solutions tailored to their unique needs. Our CCD Vision Dispensing System and AB Glue Machine represent the culmination of years of research and development, designed to elevate your production processes to new heights. Experience unmatched precision and consistency across a variety of materials, from 2-Part Silicone to Polyurethane, Epoxy, and Potting Compounds. With our AB Resins Compound Dosing and Dispensing Potting System, you can bid farewell to uncertainties and hello to efficiency, ensuring consistent results with every application. Our commitment to customer satisfaction is evident in our range of solutions, including Two-Component and Dual-Component Dispensing Machines, Glue Dropping and Filling Machines, and more. These solutions are crafted to seamlessly integrate into your workflow, maximizing productivity and minimizing downtime. Automation lies at the heart of our dispensing solutions, with features such as High-Precision Dispensing Valve Units in our Dispensing Robot and Automated Dispensing Equipment. These systems are designed to streamline your operations, allowing you to focus on what matters most - delivering quality products to your customers. Whether you're working with 2K Dispensers, AB Epoxy Resins, or Polyurethane Silicones, our solutions are tailored to your specific requirements. Trust in our expertise across Metering, Mixing, Pouring, Potting, and Filling processes to unlock your production potential. Join us in shaping the future of manufacturing with our Dynamic and Static Mixing Systems, offering versatility and reliability across a wide range of applications. Let us partner with you on your journey to success. Contact us today to learn more about how our dispensing solutions can transform your operations and drive your business forward.

PLC Control Electric Driven Vacuum Pressure Potting Machine For Two Component Electronics

ITEM	Parameter
Mixing ratio	100:100--100:8 adjustable
Working range	700700100mm
Displacement speed	0-200mm/s adjustable(speed)
Out-glue speed	1-24g/s base on ratio
Accuracy	±2%(output volume)±2%(mixing)
tolerance	≤0.2mm
Flow control	Digital input
Program memory	999pcs
Motion trail	Dot , line ,curve ,circle
Automatic controlling system	Touch screen (to achieve program programming, modification, storage and so on
Out-glue control system	AB glue back suction valve, achieve AB glue independent operation
Programmatically	Tech programming or With computer systems (Micro software Windows 7,Windows10 optional)
Mixing method	dynamic mixing
Power supply	3800V/50-60Hz 1.5KW exclude heating
Air source	0.3-0.7Mpa
Viscosity range	10-20000cps
Outer dimension	1500L1200W1600H mm
A tank	40L stainless tank(optional)
B tank	40L stainless tank(optional)
Others	AB tank ,A pump,AB pipeline heating function

Applicable Material:

1K and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials. Two componen potting materials , 2-part compound materials, AB part compound materials , 2K silicones ,2K epoxies resin, Bi-component PU, Ployerster, Polyurethane, UV materials and so on .

In applications the dual cartridges are impractical due to large quantities used. Daheng Dispensing equipment can be used to assure the correct mix ratio, then the adhesive is dispensed through adynamic /static mix nozzles tip.
D&H double cylinder plunger pumps, Gear pumps and screw pumps for metering and mixing dispensing is ideal for Low-medium and higher viscosities epoxies, silicones ,polyurethanes to meet up with mediumto high production outputs.

Double Cylinder plunger pumps’ metering and mixing dispensing design is preferred for lower viscosity adhesives and are used in fully automated high-quality production environments.

System Introduction:
1. Working Mode: controlled by PLC module and MCGS touch screen.
2.High precision valve: high speed, glue off clean, no glue drawing, no dropping.
3. Core metering pump specially design for different material from low to high viscosities.
4. Mix glue A & B more evenly; no more or no less for agent B.

Working principle :
Compound materials A & B are kept in two tanks separately. There are two sets of metering pumps inside the machine for metering A and B resin by setting ratio, draining out material individually from tank A & B. Liquid A & B mix with each other in the mixer pipe and dispensed out according to the programmable data.

Tank system technology:

1. Stainless panel vacuum pressure tank which can bear negative pressure of inner tank .
2. Tank with motor stirrer that prevent the glue from sediment and keep the potting material in constant temperature.

3 Tank with top/ high /low liquid sensors that ensure alarm warning when liquid higher or lower the setting level .
4 Tank with vacuum degas (degas time can be set through touch screen), so the material can be re-feeding through vacuum negative pressure .
5 Tank with pressure releasing ball valve ; the bottom of tank reserved back-flow connector and river closure ball valve.
6 Tank with heater which can preheat materials to assure good flowability .
7 Tank with artificial feeding mouth that can be added glue appropriately by hand .
8 Tank with silica-dryer which can prevent material especially PU from crystallization .

Self-Cleaning:

Turn the cleaning ball valve to the liquid position;
1. B) The cleaningswitch points to "air" and uses compressed air to discharge most of the mixturein the mixing tube;
2. C) The cleaningswitch points to "liquid". If there is a dynamic mixing motor, turn on the dynamic mixing motor before changing the clean switch;
3. D) After cleaning, the cleaning switch points to "air" and usescompressed air to clear the cleaning liquid in the mixed tube;
4. E) The cleaning switch points to the middle positiononce finished.

Other Sucessful cases :

Our solutions find application in a wide range of fields including:

1. Potting & Casting: Electronics components, PCB boards, capacitors, power supplies, transformers, ignition coils, reverse sensors, circuit boards, filter products, underwater parts, electronic ballasts, aviation parts, and aerospace components. Achieve flawless encapsulation and sealing with our AB Resins Compound Dosing and Dispensing Potting System. Ensure reliableprotection for sensitive electronic components with our Vacuum Potting Casting System Machine.

2. Dispensing & Dosing: LED strips, LED lamps, LED bulbs, aluminum, LED screens, display modules, medical parts, and medical liquid filling. Streamline your production line with our Two-Component Dispensing Machine and Dual-Component Dispensing Machine. From LED encapsulation to medical liquid filling, our equipment enhances efficiency and product quality.

3. Bonding & Doming: LCD screens, LOCA bonding, ABS plastic, different types of stickers, badges, keychains, souvenirs, arts,photo frames, and other graphic applications. Trust in our expertise in Metering, Mixing, Pouring, and Potting to elevate your production capabilities. Our solutions ensure precision and accuracy in every application, from bonding to doming.

Our machine solutions are suitable for all kinds of epoxies, PU, and fluid applications for different industrial products. Whether it's electronics, medical devices, aerospace components, or consumer goods, our dispensing technology delivers optimal performance and reliability.
Experience the future of manufacturing with our Dynamic and Static Mixing Systems. From Sealing to Casting, our comprehensive range of equipment covers all your dispensing needs.
Elevate your production capabilities today with our high precision and accuracy dispensing solutions.

Two questions before purchase:

1.What’s type of glue do you use ? What’s the base characteristic ?
A)One-component or two-component (A&B glue)；
B)What is the AB ratio if two-component.
C) What’s the viscosity and densityof a and b component separately.
D)How long does it start to curing , and what is the completely curing time .
E)What’s the packing of the glue .

2.What’s the dispensing process technological requirement ?
A)What is the glue accuracy with each product ?
B)What’s the purpose of gluing ? Filling , sealing ,paste,insulation, moisture proof ?
C)How to glue the product ?

FAQ

1. Do you offer oversea service?
We do not have overseas service center,but we can offer oversea service if customer required, engineer will offer face to face service.

2. How dose your factory do regarding quality control?
We assure 1 year warranty for the main part,also we offer spare part for back up.
Please check with sales engineer in detail.

3. What are your payment terms?
Normally, 30% advance by T/T and balance paid off before delivery. Other payment terms are negotiatible .

4. Are you a factory or trading company ?
We are a factory with SGS certified and more than 20 patents,and cooperate with different customers coverd about 60 countries for over 18 years.

Staff Training

Seller is responsible to provide machine’s training including installation, debugging, maintenance to assured customer can totally use the operation skills and well acknowledge maintenance of machine .

Maintenance Service

2.1Seller provide one year warranty period and support free maintenance service during warranty . Software upgrade service is provided for a long life time.
2.2 In case parts of the machine become broken within the warranty because of non-artificial factors, we send you part
replacement free, buyer pay for the shipment. Double-liquid valve should be bought at its cost price.
2.3If the parts of the machine become broken past warranty , the parts replacement should be shouldered by buyer.

Common troubles and solutions:

The most common trouble of glue dispenser is the valve . We list the effective solutions as follow:

1.Glue dispenser always drops
Drops always happened when valve closed . The reason may be low concentration of glue , big air-pressure or large diameter of needles.Narrow needles will effect the flow of the liquid and cause back pressure . It will lead to dropping when the valve closed . Too narrow needles will effect the drainage of air when valve start to work, but it can be solved if change suitable needles .Conical needles with less back pressure and liquid flow smoothly .It is better to drainage of the air advance or use no-foam glue or deaeration to avoid the air cause dropping after valve closed .

2.Glue dispensing not evenly
The problem cause mainly because of the storage flow pressure tank or air pressure is not stable.
Inlet pressure regulating table should be set lower 10-15psi than factory minimum pressure . The pressure in pressure tank should be set upper than the middle pressure of regulating table . It should be avoided to use the pressure lower than the middle pressure of regulating table . Control pressure of rubber valve at least higher than 60psi to assured glue evenly .
We should check the glue output speed at last . The glue is uneven if the time less than 15/1000s , the output speed more longer , the glue dispensing will be more stable .

3.Slow flow velocity
It should be changed the pipe from 1/4 to 3/8 if the flow velocity too slowly .
The pipe is the shorter the better if no requirement .

4.Air in the fluid
Excessive fluid pressure and short valve opening time may lead to the air infiltration liquid . We can use the conical needles and reduce fluid pressure .

5. Instant glue (quick adhesive) blocking in valve connector and pipes.
This problem is caused by heavy moisture and recycle instant glue . Make sure air dry and add filter between plant air pressure and valve .

6.UV glue (UV curing glue )
Make sure to use black pipeline.
Don’t add new UV glue to old UV glue in pressure tank , we should drain off the old UV glue before pouring new UV glue into pressure tank because the UV glue will produce bubble after a period of time and lead to glue dispensing unevenly .

7.Needles
Normally , it may cause air problem if the needle less than NO.20 . It is better to use large steel needles or conical needles to avoid to use winding needles or teflon needles

8. Epoxy cleaning
It is better to use storage pressure cylinder of methybenzene toluene to self-cleaning one time for each shift . The more
frequently cleaning the better .

Introduction of Guangzhou Daheng Automation Equipment Co.,Ltd

D&H is a company who has its own core tech and provides professional glue controlling solutions in the industry.
In 2006 we developed the patent-“double cylinder plunger pump”,the glue dispensing machine with such a pump type was launched into the market successfully.This patent design becomes the heart of a new generation of metering device.The new design leads the liquid controlling device into a direction of high filling,high precision ,high crystallization,high output speed and production line.
In 2015 we deveoloped the core patent-“Intelligent Gluing”,the first intelligent glue dispenser in the world was launched into the market.The new generation machine will achieve calculation,communication,remote-control and self-management;push forward the development of the intelligent equipment and intelligent factory.
With over 20 patents our machines are widely applied in the industry like LED,lighting,automobile,the electronics,power
supply,capacitor,transformer,circuit...
We are headed in Guangzhou China,built branches in Shenzhen,Beijing,Shanghai,Xiamen,Chongqing,Zhongshan...;We also cooperated with customers from over 30 countries such as Germany,the USA,South Korea,Russia,India...We are becoming lading among our conpetitors in the industry.
We believe in “Success Comes from Details,Innovation Improves the Future”.We provide our customers the service support 24h*7days,monthly training-up,software-upgrade,keeping improvement and making us more perfect.
We are searching for the agents and cooperative partners from different countries,hoping,with you together,to provide the best adhesive control solutions for the customers in the world.

Shipping and delivery:

Packed with standard exporting polywood cases

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